NAICS Code 313240-01 - Weft Knit Fabric Mills (Manufacturing)

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NAICS Code 313240-01 Description (8-Digit)

Weft Knit Fabric Mills (Manufacturing) is a subdivision of the Knit Fabric Mills (Manufacturing) industry under the NAICS Code 313240. This industry involves the production of weft knit fabrics, which are created by interlocking loops of yarn in a horizontal direction. Weft knit fabrics are commonly used in the production of clothing, such as t-shirts, sweaters, and leggings, as well as in the manufacturing of home textiles, such as blankets and towels. The production process for weft knit fabrics involves the use of specialized machinery, including circular knitting machines and flat knitting machines, which are operated by skilled technicians.

Hierarchy Navigation for NAICS Code 313240-01

Parent Code (less specific)

Tools

Tools commonly used in the Weft Knit Fabric Mills (Manufacturing) industry for day-to-day tasks and operations.

  • Circular knitting machines
  • Flat knitting machines
  • Knitting needles
  • Yarn feeders
  • Tensioners
  • Creels
  • Sinker bars
  • Needle beds
  • Cam systems
  • Take-up rollers
  • Fabric inspection machines
  • Cutting machines
  • Sewing machines
  • Steamers
  • Dyeing machines
  • Printing machines
  • Embroidery machines
  • Computer-aided design (CAD) software
  • Enterprise resource planning (ERP) software
  • Quality control tools

Industry Examples of Weft Knit Fabric Mills (Manufacturing)

Common products and services typical of NAICS Code 313240-01, illustrating the main business activities and contributions to the market.

  • T-shirt fabric
  • Sweater fabric
  • Legging fabric
  • Blanket fabric
  • Towel fabric
  • Athletic wear fabric
  • Undergarment fabric
  • Sock fabric
  • Scarf fabric
  • Hat fabric
  • Upholstery fabric
  • Bedding fabric
  • Curtain fabric
  • Drapery fabric
  • Tablecloth fabric
  • Napkin fabric
  • Handkerchief fabric
  • Washcloth fabric
  • Dishcloth fabric

Certifications, Compliance and Licenses for NAICS Code 313240-01 - Weft Knit Fabric Mills (Manufacturing)

The specific certifications, permits, licenses, and regulatory compliance requirements within the United States for this industry.

  • Textile Fiber Products Identification Act (TFPIA): The TFPIA requires that textile products sold in the US be labeled with the fiber content, country of origin, and manufacturer or dealer identity. This act is enforced by the Federal Trade Commission (FTC).
  • Occupational Safety and Health Administration (OSHA) Regulations: OSHA sets and enforces protective workplace safety and health standards. Weft Knit Fabric Mills (Manufacturing) must comply with OSHA regulations to ensure the safety of their employees.
  • Environmental Protection Agency (EPA) Regulations: The EPA regulates the environmental impact of manufacturing processes. Weft Knit Fabric Mills (Manufacturing) must comply with EPA regulations to ensure that their manufacturing processes do not harm the environment.
  • National Fire Protection Association (NFPA) Codes and Standards: The NFPA develops codes and standards for fire safety. Weft Knit Fabric Mills (Manufacturing) must comply with NFPA codes and standards to ensure the safety of their employees and facilities.
  • Global Organic Textile Standard (GOTS): GOTS is a certification for textiles made from organic fibers. Weft Knit Fabric Mills (Manufacturing) can obtain GOTS certification to demonstrate that their products are made from organic fibers and meet certain environmental and social criteria.

History

A concise historical narrative of NAICS Code 313240-01 covering global milestones and recent developments within the United States.

  • The Weft Knit Fabric Mills (Manufacturing) industry has a long history dating back to the 16th century when knitting machines were invented. The industry has since undergone significant changes, with the introduction of new technologies and materials. In the 19th century, the industry saw the development of the circular knitting machine, which allowed for the production of seamless garments. In the 20th century, the industry experienced a boom due to the increasing demand for knitwear. The industry has continued to evolve, with the introduction of computerized knitting machines and the use of sustainable materials. In the United States, the Weft Knit Fabric Mills (Manufacturing) industry has a more recent history. The industry experienced significant growth in the mid-20th century, with the rise of synthetic fibers and the increasing popularity of knitwear. However, the industry faced challenges in the 1980s and 1990s due to increased competition from imports. In recent years, the industry has seen a resurgence due to the growing demand for sustainable and locally produced textiles.

Future Outlook for Weft Knit Fabric Mills (Manufacturing)

The anticipated future trajectory of the NAICS 313240-01 industry in the USA, offering insights into potential trends, innovations, and challenges expected to shape its landscape.

  • Growth Prediction: Stable

    The future outlook for Weft Knit Fabric Mills (Manufacturing) in the USA is positive. The industry is expected to grow due to the increasing demand for knit fabrics in various applications such as sportswear, athleisure, and home textiles. The industry is also expected to benefit from the growing trend of sustainable and eco-friendly fabrics. However, the industry may face challenges such as rising competition from imports and fluctuations in raw material prices. Overall, the industry is expected to grow steadily in the coming years.

Industry Innovations for NAICS Code 313240-01

Recent groundbreaking advancements and milestones in the Weft Knit Fabric Mills (Manufacturing) industry, reflecting notable innovations that have reshaped its landscape.

  • Development Of Smart Fabrics: Weft Knit Fabric Mills (Manufacturing) in the USA are developing smart fabrics that can monitor vital signs, track movement, and provide other health-related data. These fabrics are being used in various applications such as sports and fitness wear, medical wearables, and military clothing.
  • Use Of Recycled Materials: Weft Knit Fabric Mills (Manufacturing) in the USA are increasingly using recycled materials such as plastic bottles, fishing nets, and other waste materials to produce knit fabrics. This trend is driven by the growing demand for sustainable and eco-friendly fabrics.
  • 3D Knitting Technology: Weft Knit Fabric Mills (Manufacturing) in the USA are adopting 3D knitting technology to produce complex and customized knit fabrics. This technology allows for faster production, reduced waste, and increased design flexibility.
  • Integration Of Antimicrobial Properties: Weft Knit Fabric Mills (Manufacturing) in the USA are integrating antimicrobial properties into knit fabrics to provide protection against bacteria and viruses. This trend is driven by the growing demand for hygiene and safety in various applications such as medical wearables, sportswear, and home textiles.
  • Use Of Natural Fibers: Weft Knit Fabric Mills (Manufacturing) in the USA are increasingly using natural fibers such as cotton, wool, and silk to produce knit fabrics. This trend is driven by the growing demand for sustainable and eco-friendly fabrics and the increasing awareness of the harmful effects of synthetic fibers on the environment.

Required Materials or Services for Weft Knit Fabric Mills (Manufacturing)

This section provides an extensive list of essential materials, equipment and services that are integral to the daily operations and success of the Weft Knit Fabric Mills (Manufacturing) industry. It highlights the primary inputs that Weft Knit Fabric Mills (Manufacturing) professionals rely on to perform their core tasks effectively, offering a valuable resource for understanding the critical components that drive industry activities.

Material

Backing Materials: Used in the production of certain knit fabrics, backing materials provide additional support and structure, enhancing the durability of the final products.

Dyes and Pigments: Used to color the yarns and fabrics, dyes and pigments are crucial for achieving the desired aesthetic and branding for finished textile products.

Elastic Bands: Elastic materials are often incorporated into fabrics to provide stretch and comfort, making them vital for activewear and fitted clothing.

Finishing Chemicals: Chemicals used in the finishing process to enhance the properties of fabrics, such as softness, durability, and water resistance, are essential for high-quality textile production.

Labeling Materials: Materials used for creating labels that provide essential information about the fabric, including care instructions and composition, which are important for consumer transparency.

Packaging Materials: Used to package finished textile products, packaging materials are important for protecting items during transport and enhancing presentation.

Thread: Used for sewing and finishing garments, thread is a critical component that ensures the structural integrity and aesthetic appeal of the final products.

Water Repellent Treatments: Chemicals applied to fabrics to make them water-resistant, which is particularly important for outdoor and performance apparel.

Yarn: The primary raw material used in the production of weft knit fabrics, yarn is essential for creating the interlocking loops that form the fabric structure.

Equipment

Circular Knitting Machines: Specialized machinery that allows for the continuous production of tubular fabrics, essential for creating items like t-shirts and leggings efficiently.

Cutting Machines: These machines are essential for cutting fabric into specific shapes and sizes, allowing for efficient production of garments and other textile products.

Fabric Inspection Machines: These machines are used to detect defects in fabric during production, ensuring that only high-quality materials are used in the final products.

Fabric Rollers: Used to manage and transport large rolls of fabric during production, fabric rollers are essential for maintaining workflow efficiency.

Flat Knitting Machines: These machines are used to produce flat pieces of fabric, which are important for making items such as sweaters and other garments requiring flat knit designs.

Heat Press Machines: These machines are used to apply heat and pressure to fabrics, often for the purpose of applying prints or finishes that enhance the fabric's appearance.

Stitching Machines: These machines are vital for sewing together various fabric pieces, ensuring that garments are constructed accurately and efficiently.

Service

Logistics and Transportation Services: Services that facilitate the movement of raw materials and finished products, ensuring timely delivery and supply chain efficiency.

Maintenance Services: Regular maintenance services for knitting machines are crucial to ensure optimal performance and minimize downtime during production.

Quality Control Services: Services that assess the quality of fabrics and finished products, ensuring compliance with industry standards and customer expectations.

Research and Development Services: Services that focus on developing new fabric technologies and improving existing processes, which are essential for staying competitive in the textile market.

Products and Services Supplied by NAICS Code 313240-01

Explore a detailed compilation of the unique products and services offered by the Weft Knit Fabric Mills (Manufacturing) industry. This section provides precise examples of how each item is utilized, showcasing the diverse capabilities and contributions of the Weft Knit Fabric Mills (Manufacturing) to its clients and markets. This section provides an extensive list of essential materials, equipment and services that are integral to the daily operations and success of the Weft Knit Fabric Mills (Manufacturing) industry. It highlights the primary inputs that Weft Knit Fabric Mills (Manufacturing) professionals rely on to perform their core tasks effectively, offering a valuable resource for understanding the critical components that drive industry activities.

Material

Blended Weft Knit Fabric: Combining fibers such as cotton and polyester, this fabric offers the benefits of both materials, resulting in a soft, durable, and easy-care textile. It is often used in everyday clothing and home textiles.

Cotton Weft Knit Fabric: Produced from high-quality cotton yarn, this fabric is soft, breathable, and ideal for casual wear. It is commonly used in the manufacturing of t-shirts, sweatshirts, and other comfortable clothing items.

Fleece Weft Knit Fabric: Soft and warm, fleece fabric is made from synthetic fibers and is commonly used in jackets, blankets, and loungewear. Its insulating properties make it a favorite for cold-weather apparel.

Interlock Weft Knit Fabric: Characterized by its smooth surface and thickness, interlock fabric is often used for high-quality garments such as polo shirts and dresses. Its double-knit structure provides durability and comfort.

Jacquard Weft Knit Fabric: This intricately patterned fabric is created using a special knitting technique that allows for complex designs. It is often used in fashion apparel and home textiles, adding visual interest and texture.

Lycra Weft Knit Fabric: Incorporating Lycra fibers provides exceptional stretch and recovery, making this fabric ideal for swimwear and activewear. It ensures a comfortable fit while allowing for freedom of movement.

Mesh Weft Knit Fabric: This lightweight and breathable fabric is often used in sportswear and activewear, allowing for ventilation and moisture management. It is ideal for garments designed for physical activity.

Nylon Weft Knit Fabric: Known for its strength and elasticity, nylon weft knit fabric is often used in activewear and swimwear. Its lightweight nature and resistance to abrasion make it suitable for high-performance applications.

Pique Weft Knit Fabric: This fabric features a textured surface and is often used in polo shirts and casual wear. Its breathable nature and classic appearance make it a popular choice for both fashion and function.

Polyester Weft Knit Fabric: This durable and versatile fabric is made from polyester fibers, offering excellent moisture-wicking properties. It is widely used in athletic apparel, providing comfort and performance for active individuals.

Rayon Weft Knit Fabric: This fabric, made from regenerated cellulose fibers, is known for its smooth texture and drape. It is commonly used in dresses and blouses, providing a luxurious feel and elegant appearance.

Rib Knit Fabric: This fabric features raised vertical lines, providing stretch and elasticity, making it ideal for cuffs, collars, and fitted garments. It is commonly used in sweaters and casual wear.

Spandex-Blend Weft Knit Fabric: Incorporating spandex into the knit structure allows for stretch and recovery, making this fabric ideal for form-fitting garments like leggings and activewear. It provides comfort and flexibility for the wearer.

Terry Cloth Weft Knit Fabric: Characterized by its looped texture, terry cloth is highly absorbent and is commonly used in towels and bathrobes. Its soft feel and durability make it a staple in home textiles.

Wool Weft Knit Fabric: Crafted from fine wool yarn, this fabric provides warmth and insulation, making it perfect for sweaters and cold-weather garments. Its natural properties also make it a popular choice for high-quality knitwear.

Comprehensive PESTLE Analysis for Weft Knit Fabric Mills (Manufacturing)

A thorough examination of the Weft Knit Fabric Mills (Manufacturing) industry’s external dynamics, focusing on the political, economic, social, technological, legal, and environmental factors that shape its operations and strategic direction.

Political Factors

  • Trade Regulations

    Description: Trade regulations, including tariffs and import quotas, significantly influence the weft knit fabric mills industry. Recent changes in trade agreements, particularly with countries that export textiles, have affected the cost and availability of raw materials and finished products in the U.S. market.

    Impact: Changes in trade regulations can lead to increased costs for imported yarns and fabrics, impacting pricing strategies and profit margins for manufacturers. Additionally, domestic producers may face heightened competition from foreign imports, which can pressure local prices and market share.

    Trend Analysis: Historically, trade regulations have fluctuated based on political administrations and international relations. Currently, there is a trend towards more stringent trade policies, which may continue to shape the industry landscape. Future predictions suggest ongoing negotiations and geopolitical tensions will keep trade regulations dynamic, with a medium level of certainty regarding their impact on the industry.

    Trend: Increasing
    Relevance: High
  • Labor Policies

    Description: Labor policies, including minimum wage laws and workplace safety regulations, play a crucial role in the operations of weft knit fabric mills. Recent legislative changes in various states have raised compliance costs and operational challenges for manufacturers.

    Impact: Changes in labor policies can lead to increased operational costs, affecting profitability and pricing strategies. Companies may need to invest in workforce training and compliance measures to avoid legal issues, which can impact overall operational efficiency and competitiveness.

    Trend Analysis: Labor policies have seen gradual changes, with a trend towards more stringent regulations expected to continue. The level of certainty regarding this trend is medium, influenced by political movements advocating for worker rights and safety.

    Trend: Increasing
    Relevance: Medium

Economic Factors

  • Raw Material Costs

    Description: The costs of raw materials, particularly yarns and fibers, are critical to the weft knit fabric mills industry. Fluctuations in the prices of cotton, polyester, and other fibers can significantly impact production costs and profitability.

    Impact: Rising raw material costs can squeeze profit margins, forcing manufacturers to either absorb costs or pass them on to consumers through higher prices. This situation can lead to reduced competitiveness, especially against imported fabrics that may be cheaper due to lower production costs abroad.

    Trend Analysis: Over the past few years, raw material prices have shown volatility, influenced by global supply chain disruptions and changes in demand. The trend is currently unstable, with predictions of potential increases in costs due to ongoing supply chain challenges and geopolitical factors, leading to a medium level of certainty regarding future impacts.

    Trend: Decreasing
    Relevance: High
  • Consumer Demand for Sustainable Fabrics

    Description: There is a growing consumer preference for sustainable and eco-friendly fabrics, which is reshaping the weft knit fabric mills industry. This trend is driven by increased awareness of environmental issues and the desire for ethically produced textiles.

    Impact: The rising demand for sustainable fabrics presents opportunities for growth in the industry. Companies that can innovate and market their sustainable offerings effectively stand to gain market share. However, failure to adapt to these consumer preferences may result in lost sales and reduced competitiveness.

    Trend Analysis: The demand for sustainable products has steadily increased over the past few years, with projections indicating continued growth as consumers prioritize eco-friendly options. This trend is supported by a high level of certainty, driven by demographic shifts and lifestyle changes.

    Trend: Increasing
    Relevance: High

Social Factors

  • Health and Wellness Trends

    Description: The increasing focus on health and wellness among consumers is influencing the textile industry, including weft knit fabrics. Consumers are seeking materials that are not only comfortable but also promote health, such as moisture-wicking and breathable fabrics.

    Impact: This trend positively influences the industry, as manufacturers that align their products with health and wellness trends can capture a larger market share. However, those that fail to innovate may struggle to maintain relevance in a competitive market.

    Trend Analysis: Health and wellness trends have been on the rise for several years, with a strong trajectory expected to continue. The certainty of this trend is high, driven by ongoing public health campaigns and increasing access to information about textile materials.

    Trend: Increasing
    Relevance: High
  • Fashion Trends

    Description: Fashion trends significantly impact the demand for weft knit fabrics, as styles and consumer preferences evolve rapidly. The rise of athleisure and casual wear has increased the demand for knit fabrics in various applications.

    Impact: The influence of fashion trends can lead to fluctuations in demand, requiring manufacturers to be agile and responsive to changing consumer preferences. Companies that can quickly adapt their product lines to align with current trends are more likely to succeed in the market.

    Trend Analysis: Fashion trends have shown a consistent pattern of rapid change, with the current trajectory favoring comfort and versatility in clothing. The level of certainty regarding this trend is high, influenced by social media and celebrity endorsements.

    Trend: Increasing
    Relevance: High

Technological Factors

  • Advancements in Knitting Technology

    Description: Technological advancements in knitting machinery, such as computerized knitting machines, have revolutionized the production processes in the weft knit fabric mills industry. These innovations enhance efficiency and allow for greater design flexibility.

    Impact: Investing in advanced knitting technologies can lead to improved product quality and operational efficiency, enabling manufacturers to differentiate themselves in a competitive market. However, the initial investment can be substantial, posing a barrier for smaller operators.

    Trend Analysis: The trend towards adopting new knitting technologies has been growing, with many companies investing in modernization to stay competitive. The certainty of this trend is high, driven by the need for higher quality and faster production times.

    Trend: Increasing
    Relevance: High
  • Digital Fabric Printing

    Description: The rise of digital fabric printing technology is transforming how weft knit fabrics are designed and produced. This technology allows for more intricate designs and faster turnaround times compared to traditional printing methods.

    Impact: Digital printing can enhance product offerings and reduce waste, as it allows for on-demand production and customization. However, companies must invest in new equipment and training, which can be a significant upfront cost.

    Trend Analysis: The trend towards digital fabric printing has been steadily increasing, with a high level of certainty regarding its future trajectory. This shift is supported by consumer demand for unique and personalized products, as well as advancements in printing technology.

    Trend: Increasing
    Relevance: High

Legal Factors

  • Intellectual Property Rights

    Description: Intellectual property rights, particularly concerning design patents and trademarks, are crucial in the textile industry. Recent legal developments have emphasized the importance of protecting designs to prevent counterfeiting and imitation.

    Impact: Strong intellectual property protections can enhance brand value and market position, allowing companies to capitalize on their unique designs. Conversely, inadequate protection can lead to losses from counterfeit products and diminished brand reputation.

    Trend Analysis: The trend towards stricter enforcement of intellectual property rights has been increasing, with a high level of certainty regarding its impact on the industry. This trend is driven by the need to protect innovation and maintain competitive advantages in the market.

    Trend: Increasing
    Relevance: High
  • Environmental Regulations

    Description: Environmental regulations governing waste management and emissions are increasingly relevant to the weft knit fabric mills industry. Recent updates to regulations have heightened compliance requirements for manufacturing processes.

    Impact: Compliance with environmental regulations can lead to increased operational costs and necessitate investments in cleaner technologies. Non-compliance can result in severe penalties and damage to brand reputation, affecting long-term sustainability.

    Trend Analysis: The trend towards stricter environmental regulations has been increasing, with a high level of certainty regarding their impact on the industry. This trend is driven by growing public concern over environmental issues and sustainability.

    Trend: Increasing
    Relevance: High

Economical Factors

  • Sustainable Manufacturing Practices

    Description: There is a growing emphasis on sustainable manufacturing practices within the weft knit fabric mills industry, driven by consumer demand for environmentally friendly products. This includes practices such as using recycled materials and reducing water usage.

    Impact: Adopting sustainable practices can enhance brand loyalty and attract environmentally conscious consumers. However, transitioning to these practices may involve significant upfront costs and operational changes, which can be challenging for some companies.

    Trend Analysis: The trend towards sustainable manufacturing has been steadily increasing, with a high level of certainty regarding its future trajectory. This shift is supported by consumer preferences and regulatory pressures for more sustainable production methods.

    Trend: Increasing
    Relevance: High
  • Climate Change Impacts

    Description: Climate change poses significant risks to the textile industry, affecting the availability and quality of raw materials used in weft knit fabric production. Changes in weather patterns can disrupt supply chains and impact production schedules.

    Impact: The effects of climate change can lead to reduced supply and increased costs for raw materials, affecting pricing and availability. Companies may need to invest in adaptive strategies and technologies to mitigate these risks, impacting long-term sustainability.

    Trend Analysis: The trend of climate change impacts is increasing, with a high level of certainty regarding its effects on agriculture and textile production. This trend is driven by scientific consensus and observable changes in weather patterns, necessitating proactive measures from industry stakeholders.

    Trend: Increasing
    Relevance: High

Value Chain Analysis for NAICS 313240-01

An in-depth look at the Weft Knit Fabric Mills (Manufacturing) industry's value chain, highlighting its role, key activities, and efficiency strategies, along with its unique value drivers and competitive strengths.

Value Chain Position

Category: Component Manufacturer
Value Stage: Intermediate
Description: Weft knit fabric mills operate as component manufacturers within the textile industry, focusing on the production of weft knit fabrics that serve as essential inputs for various clothing and home textile products. They engage in the knitting process, transforming yarn into fabric through specialized machinery.

Upstream Industries

  • Plastics Material and Resin Manufacturing - NAICS 325211
    Importance: Critical
    Description: Weft knit fabric mills heavily rely on synthetic fiber manufacturers for inputs such as polyester and nylon. These fibers are crucial for producing durable and versatile fabrics, which directly impact the quality and performance of the final products.
  • Broadwoven Fabric Mills- NAICS 313210
    Importance: Important
    Description: Natural fiber manufacturers supply cotton and wool, which are essential for producing comfortable and breathable fabrics. The quality of these fibers significantly influences the texture and appeal of the weft knit fabrics.
  • Fabric Coating Mills- NAICS 313320
    Importance: Important
    Description: Dye and finishing mills provide dyes and finishing agents that enhance the aesthetic and functional properties of the fabrics. These inputs are vital for achieving desired colors and finishes, which are critical for market competitiveness.

Downstream Industries

  • Cut and Sew Apparel Contractors - NAICS 315210
    Importance: Critical
    Description: Cut and sew apparel contractors utilize weft knit fabrics to manufacture various clothing items, including t-shirts and leggings. The quality and characteristics of the fabrics directly affect the fit, comfort, and durability of the final garments.
  • Carpet and Rug Mills- NAICS 314110
    Importance: Important
    Description: Home textile manufacturers use weft knit fabrics to produce items such as blankets and towels. The softness and durability of the fabrics are essential for customer satisfaction and product longevity.
  • Direct to Consumer
    Importance: Supplementary
    Description: Some weft knit fabric mills sell directly to consumers, offering fabric for DIY projects and home sewing. This relationship allows mills to engage with end-users, providing them with quality materials for personal use.

Primary Activities

Inbound Logistics: Inbound logistics involve the careful receipt and handling of raw materials such as synthetic and natural fibers. Mills implement inventory management systems to track fiber supplies and ensure quality control measures are in place to verify the integrity of incoming materials, addressing challenges like supply chain disruptions through diversified sourcing strategies.

Operations: Core operations include the knitting process, where yarn is transformed into fabric using circular and flat knitting machines. Quality management practices involve regular inspections and adherence to industry standards to ensure fabric consistency and performance. Key operational considerations include machine maintenance and efficient production scheduling to meet customer demands.

Outbound Logistics: Outbound logistics encompass the distribution of finished fabrics to customers, utilizing transportation methods that preserve fabric quality, such as climate-controlled shipping. Mills often establish partnerships with logistics providers to ensure timely delivery and maintain quality during transit, addressing challenges like shipping delays through proactive planning.

Marketing & Sales: Marketing strategies focus on building relationships with apparel manufacturers and home textile producers through trade shows and direct outreach. Customer relationship practices emphasize understanding client needs and providing tailored solutions, while sales processes often involve negotiations on pricing and delivery schedules to secure contracts.

Support Activities

Infrastructure: Management systems in weft knit fabric mills include production planning software that optimizes scheduling and resource allocation. Organizational structures typically consist of production teams, quality control departments, and sales divisions, facilitating efficient operations and communication. Planning systems are essential for aligning production capabilities with market demand.

Human Resource Management: Workforce requirements include skilled technicians for operating knitting machines and quality inspectors. Training programs focus on developing expertise in fabric production techniques and quality assurance practices, ensuring that employees possess the necessary skills to maintain high standards.

Technology Development: Key technologies involve advanced knitting machinery and computer-aided design (CAD) systems that enhance fabric design capabilities. Innovation practices include adopting new knitting techniques and materials to improve fabric performance and sustainability, aligning with industry trends towards eco-friendly production.

Procurement: Sourcing strategies emphasize establishing long-term relationships with reliable suppliers of fibers and dyes. Supplier relationship management is critical for ensuring consistent quality and timely delivery of inputs, while purchasing practices often involve bulk buying to reduce costs and secure favorable terms.

Value Chain Efficiency

Process Efficiency: Operational effectiveness is measured through metrics such as production yield and fabric quality rates. Common efficiency measures include monitoring machine downtime and optimizing labor utilization to enhance productivity. Industry benchmarks are established based on average production rates and quality standards within the textile sector.

Integration Efficiency: Coordination methods involve regular communication between production, procurement, and sales teams to align on inventory levels and customer orders. Communication systems often include integrated software platforms that facilitate real-time updates on production status and market trends.

Resource Utilization: Resource management practices focus on minimizing waste during the knitting process and optimizing energy consumption through efficient machinery. Optimization approaches may involve implementing lean manufacturing principles to streamline operations and reduce costs, adhering to industry standards for sustainability.

Value Chain Summary

Key Value Drivers: Primary sources of value creation include high-quality raw materials, efficient production processes, and strong relationships with downstream customers. Critical success factors involve maintaining fabric quality and adapting to changing market demands for styles and materials.

Competitive Position: Sources of competitive advantage include the ability to produce specialized fabrics that meet specific customer requirements and the agility to respond to market trends. Industry positioning is influenced by technological advancements and the ability to offer competitive pricing, impacting overall market dynamics.

Challenges & Opportunities: Current industry challenges include fluctuating raw material prices, competition from overseas manufacturers, and the need for sustainable practices. Future trends may involve increased demand for eco-friendly fabrics and innovative designs, presenting opportunities for mills to expand their product offerings and enhance profitability.

SWOT Analysis for NAICS 313240-01 - Weft Knit Fabric Mills (Manufacturing)

A focused SWOT analysis that examines the strengths, weaknesses, opportunities, and threats facing the Weft Knit Fabric Mills (Manufacturing) industry within the US market. This section provides insights into current conditions, strategic interactions, and future growth potential.

Strengths

Industry Infrastructure and Resources: The industry benefits from a robust infrastructure that includes specialized manufacturing facilities equipped with advanced knitting machines. This strong infrastructure supports efficient production processes, enabling manufacturers to meet diverse consumer demands while maintaining high quality standards.

Technological Capabilities: Technological advancements in knitting machinery and automation provide significant advantages in production efficiency and product quality. The industry is characterized by a strong level of innovation, with many companies investing in proprietary technologies that enhance their competitive edge.

Market Position: The industry holds a strong position within the textile manufacturing sector, with a notable share in the apparel and home textiles markets. Brand recognition and established relationships with major retailers contribute to its competitive strength, although there is ongoing pressure from imported alternatives.

Financial Health: Financial performance across the industry is generally strong, with many companies reporting stable revenue growth and healthy profit margins. The financial health is supported by consistent demand for knitted fabrics, although fluctuations in raw material prices can impact profitability.

Supply Chain Advantages: The industry enjoys robust supply chain networks that facilitate efficient procurement of yarns and other materials. Strong relationships with suppliers enhance operational efficiency, allowing for timely delivery of products to market and reducing overall production costs.

Workforce Expertise: The labor force in this industry is skilled and knowledgeable, with many workers having specialized training in textile manufacturing and quality control. This expertise contributes to high product standards and operational efficiency, although there is a need for ongoing training to keep pace with technological advancements.

Weaknesses

Structural Inefficiencies: Some companies face structural inefficiencies due to outdated machinery or inadequate facility layouts, leading to increased operational costs. These inefficiencies can hinder competitiveness, particularly when compared to more modernized operations.

Cost Structures: The industry grapples with rising costs associated with raw materials, labor, and compliance with environmental regulations. These cost pressures can squeeze profit margins, necessitating careful management of pricing strategies and operational efficiencies.

Technology Gaps: While some companies are technologically advanced, others lag in adopting new knitting technologies. This gap can result in lower productivity and higher operational costs, impacting overall competitiveness in the market.

Resource Limitations: The industry is vulnerable to fluctuations in the availability of raw materials, particularly due to global supply chain disruptions. These resource limitations can disrupt production schedules and impact product availability.

Regulatory Compliance Issues: Navigating the complex landscape of environmental regulations poses challenges for many companies. Compliance costs can be significant, and failure to meet regulatory standards can lead to penalties and reputational damage.

Market Access Barriers: Entering new markets can be challenging due to established competition and regulatory hurdles. Companies may face difficulties in gaining distribution agreements or meeting local regulatory requirements, limiting growth opportunities.

Opportunities

Market Growth Potential: There is significant potential for market growth driven by increasing consumer demand for sustainable and innovative textile products. The trend towards eco-friendly fabrics presents opportunities for companies to expand their offerings and capture new market segments.

Emerging Technologies: Advancements in knitting technologies, such as 3D knitting and smart textiles, offer opportunities for enhancing product functionality and customization. These technologies can lead to increased efficiency and reduced waste in production.

Economic Trends: Favorable economic conditions, including rising disposable incomes and a growing focus on fashion and home decor, support growth in the knitted fabrics market. As consumers prioritize quality and sustainability, demand for innovative textile solutions is expected to rise.

Regulatory Changes: Potential regulatory changes aimed at promoting sustainable manufacturing practices could benefit the industry. Companies that adapt to these changes by implementing eco-friendly processes may gain a competitive edge.

Consumer Behavior Shifts: Shifts in consumer preferences towards sustainable and ethically produced textiles create opportunities for growth. Companies that align their product offerings with these trends can attract a broader customer base and enhance brand loyalty.

Threats

Competitive Pressures: Intense competition from both domestic and international players poses a significant threat to market share. Companies must continuously innovate and differentiate their products to maintain a competitive edge in a crowded marketplace.

Economic Uncertainties: Economic fluctuations, including inflation and changes in consumer spending habits, can impact demand for knitted fabrics. Companies must remain agile to adapt to these uncertainties and mitigate potential impacts on sales.

Regulatory Challenges: The potential for stricter regulations regarding environmental sustainability and labor practices can pose challenges for the industry. Companies must invest in compliance measures to avoid penalties and ensure operational continuity.

Technological Disruption: Emerging technologies in alternative textile production methods could disrupt the market for traditional knitted fabrics. Companies need to monitor these trends closely and innovate to stay relevant.

Environmental Concerns: Increasing scrutiny on environmental sustainability practices poses challenges for the industry. Companies must adopt sustainable practices to meet consumer expectations and regulatory requirements.

SWOT Summary

Strategic Position: The industry currently enjoys a strong market position, bolstered by robust consumer demand for knitted fabrics. However, challenges such as rising costs and competitive pressures necessitate strategic innovation and adaptation to maintain growth. The future trajectory appears promising, with opportunities for expansion into new markets and product lines, provided that companies can navigate the complexities of regulatory compliance and supply chain management.

Key Interactions

  • The strong market position interacts with emerging technologies, as companies that leverage new knitting techniques can enhance product quality and competitiveness. This interaction is critical for maintaining market share and driving growth.
  • Financial health and cost structures are interconnected, as improved financial performance can enable investments in technology that reduce operational costs. This relationship is vital for long-term sustainability.
  • Consumer behavior shifts towards sustainable products create opportunities for market growth, influencing companies to innovate and diversify their product offerings. This interaction is high in strategic importance as it drives industry evolution.
  • Regulatory compliance issues can impact financial health, as non-compliance can lead to penalties that affect profitability. Companies must prioritize compliance to safeguard their financial stability.
  • Competitive pressures and market access barriers are interconnected, as strong competition can make it more challenging for new entrants to gain market share. This interaction highlights the need for strategic positioning and differentiation.
  • Supply chain advantages can mitigate resource limitations, as strong relationships with suppliers can ensure a steady flow of raw materials. This relationship is critical for maintaining operational efficiency.
  • Technological gaps can hinder market position, as companies that fail to innovate may lose competitive ground. Addressing these gaps is essential for sustaining industry relevance.

Growth Potential: The growth prospects for the industry are robust, driven by increasing consumer demand for sustainable and innovative textile products. Key growth drivers include the rising popularity of eco-friendly fabrics, advancements in knitting technologies, and favorable economic conditions. Market expansion opportunities exist in both domestic and international markets, particularly as consumers seek out functional and stylish textiles. However, challenges such as resource limitations and regulatory compliance must be addressed to fully realize this potential. The timeline for growth realization is projected over the next five to ten years, contingent on successful adaptation to market trends and consumer preferences.

Risk Assessment: The overall risk level for the industry is moderate, with key risk factors including economic uncertainties, competitive pressures, and supply chain vulnerabilities. Industry players must be vigilant in monitoring external threats, such as changes in consumer behavior and regulatory landscapes. Effective risk management strategies, including diversification of suppliers and investment in technology, can mitigate potential impacts. Long-term risk management approaches should focus on sustainability and adaptability to changing market conditions. The timeline for risk evolution is ongoing, necessitating proactive measures to safeguard against emerging threats.

Strategic Recommendations

  • Prioritize investment in advanced knitting technologies to enhance efficiency and product quality. This recommendation is critical due to the potential for significant cost savings and improved market competitiveness. Implementation complexity is moderate, requiring capital investment and training. A timeline of 1-2 years is suggested for initial investments, with ongoing evaluations for further advancements.
  • Develop a comprehensive sustainability strategy to address environmental concerns and meet consumer expectations. This initiative is of high priority as it can enhance brand reputation and compliance with regulations. Implementation complexity is high, necessitating collaboration across the supply chain. A timeline of 2-3 years is recommended for full integration.
  • Expand product lines to include eco-friendly and functional knitted fabrics in response to shifting consumer preferences. This recommendation is important for capturing new market segments and driving growth. Implementation complexity is moderate, involving market research and product development. A timeline of 1-2 years is suggested for initial product launches.
  • Enhance regulatory compliance measures to mitigate risks associated with non-compliance. This recommendation is crucial for maintaining financial health and avoiding penalties. Implementation complexity is manageable, requiring staff training and process adjustments. A timeline of 6-12 months is recommended for initial compliance audits.
  • Strengthen supply chain relationships to ensure stability in raw material availability. This recommendation is vital for mitigating risks related to resource limitations. Implementation complexity is low, focusing on communication and collaboration with suppliers. A timeline of 1 year is suggested for establishing stronger partnerships.

Geographic and Site Features Analysis for NAICS 313240-01

An exploration of how geographic and site-specific factors impact the operations of the Weft Knit Fabric Mills (Manufacturing) industry in the US, focusing on location, topography, climate, vegetation, zoning, infrastructure, and cultural context.

Location: Operations are predominantly located in regions with a strong textile manufacturing heritage, such as the Southeastern United States, particularly North Carolina and South Carolina. These areas benefit from proximity to suppliers of raw materials like yarn and a skilled labor force experienced in textile production. Additionally, access to major transportation routes facilitates efficient distribution of finished products to both domestic and international markets, enhancing operational efficiency.

Topography: The industry requires flat, expansive sites for the installation of large knitting machines and associated equipment. Regions with level terrain, such as the Piedmont area of North Carolina, provide ideal conditions for facility construction and expansion. The topography must also support adequate drainage systems to manage wastewater generated during production, ensuring compliance with environmental regulations and minimizing operational disruptions.

Climate: The climate in the Southeastern U.S. is generally favorable for textile manufacturing, with moderate temperatures that reduce heating and cooling costs for production facilities. However, humidity levels can impact fabric quality, necessitating climate control systems to maintain optimal conditions during the knitting process. Seasonal variations may also affect production schedules, requiring facilities to adapt to fluctuations in demand and operational capabilities throughout the year.

Vegetation: Local vegetation can influence site selection and operational practices, as facilities must comply with environmental regulations regarding land use and ecosystem protection. The presence of native plants may necessitate the establishment of buffer zones around manufacturing sites to protect water quality and habitats. Additionally, effective vegetation management is essential to prevent pests and maintain a clean operational environment, which is critical for fabric quality.

Zoning and Land Use: Manufacturing operations are subject to local zoning laws that dictate land use and operational parameters. Facilities typically require industrial zoning classifications that allow for textile manufacturing activities, including the use of heavy machinery and the generation of waste products. Specific permits related to air quality and wastewater management are often necessary, with regional variations in compliance requirements influencing operational flexibility and expansion opportunities.

Infrastructure: Robust infrastructure is crucial for the efficient operation of weft knit fabric mills. Facilities require reliable access to utilities such as electricity and water, as well as transportation networks for the shipment of raw materials and finished products. Proximity to highways and railroads enhances logistical efficiency, while modern communication systems support operational management and coordination. Additionally, specialized equipment for waste management and recycling is increasingly important for sustainable operations.

Cultural and Historical: The historical presence of textile manufacturing in the Southeastern U.S. has fostered a community culture that values and supports the industry. Local populations often have a strong connection to textile production, contributing to a skilled workforce and community acceptance of manufacturing operations. However, there is a growing emphasis on environmental sustainability, prompting facilities to engage in community outreach and demonstrate their commitment to responsible manufacturing practices.

In-Depth Marketing Analysis

A detailed overview of the Weft Knit Fabric Mills (Manufacturing) industry’s market dynamics, competitive landscape, and operational conditions, highlighting the unique factors influencing its day-to-day activities.

Market Overview

Market Size: Medium

Description: This industry specializes in the production of weft knit fabrics, which are created by interlocking loops of yarn in a horizontal direction. The manufacturing process involves the use of advanced circular and flat knitting machines operated by skilled technicians, focusing on high-quality fabric production for various applications.

Market Stage: Growth. The industry is currently in a growth stage, characterized by increasing demand for knit fabrics in apparel and home textiles. Innovations in knitting technology and sustainable practices are driving expansion and attracting new investments.

Geographic Distribution: Regional. Weft knit fabric mills are primarily located in regions with strong textile manufacturing histories, such as the Southeastern United States, where proximity to raw material suppliers and skilled labor is advantageous.

Characteristics

  • Specialized Machinery Utilization: Production relies heavily on specialized knitting machines, including circular and flat knitting machines, which are essential for creating diverse fabric types and patterns efficiently.
  • Skilled Labor Requirement: The industry requires a workforce skilled in operating complex knitting machinery and understanding fabric properties, ensuring high-quality production and innovation in fabric design.
  • Customization Capabilities: Manufacturers often provide customized fabric solutions to meet specific client needs, including unique patterns, textures, and performance characteristics, enhancing market competitiveness.
  • Sustainability Practices: There is a growing emphasis on sustainable manufacturing practices, including the use of eco-friendly materials and processes, which are becoming essential for meeting consumer demand and regulatory standards.

Market Structure

Market Concentration: Fragmented. The industry is characterized by a fragmented market structure, with numerous small to medium-sized manufacturers competing for market share, allowing for a diverse range of products and innovation.

Segments

  • Apparel Fabrics: This segment focuses on producing fabrics for clothing, including t-shirts, leggings, and sweaters, requiring quick turnaround times and responsiveness to fashion trends.
  • Home Textiles: Manufacturers produce fabrics for home use, such as blankets and towels, which demand high durability and comfort, often involving larger production runs.
  • Technical Textiles: Some mills specialize in producing technical fabrics for specific applications, such as sportswear or medical textiles, which require advanced material properties and compliance with industry standards.

Distribution Channels

  • Direct Sales to Manufacturers: Many weft knit fabric mills sell directly to clothing manufacturers, establishing long-term relationships that facilitate bulk orders and customized fabric solutions.
  • Wholesale Distributors: Some mills utilize wholesale distributors to reach a broader market, allowing them to focus on production while distributors handle sales and logistics.

Success Factors

  • Innovation in Fabric Technology: Continuous investment in new knitting technologies and materials is crucial for maintaining competitiveness and meeting evolving consumer demands.
  • Efficient Production Processes: Streamlined production processes that minimize waste and optimize machine utilization are essential for maintaining profitability in a competitive market.
  • Strong Supplier Relationships: Building strong relationships with yarn suppliers ensures consistent quality and availability of raw materials, which is vital for uninterrupted production.

Demand Analysis

  • Buyer Behavior

    Types: Primary buyers include apparel manufacturers, home textile producers, and specialty fabric retailers, each with distinct purchasing patterns and volume requirements based on market demand.

    Preferences: Buyers prioritize quality, fabric performance, and sustainability, often seeking suppliers who can provide certifications for eco-friendly practices and materials.
  • Seasonality

    Level: Moderate
    Production levels can fluctuate seasonally, with peaks during spring and fall as manufacturers prepare for new fashion lines, while summer may see a slowdown in production.

Demand Drivers

  • Fashion Trends: The demand for weft knit fabrics is heavily influenced by changing fashion trends, requiring manufacturers to be agile and responsive to new styles and consumer preferences.
  • Increased Activewear Popularity: The growing trend towards athleisure and activewear has significantly boosted demand for stretchy, comfortable knit fabrics, driving production in this segment.
  • Home Textile Market Growth: An increase in consumer spending on home textiles, particularly during economic recovery phases, has led to higher demand for knitted products like blankets and towels.

Competitive Landscape

  • Competition

    Level: High
    The industry experiences high competition, with numerous players vying for market share through innovation, quality, and customer service, leading to price pressures.

Entry Barriers

  • Capital Investment: Establishing a weft knit fabric mill requires significant capital investment in machinery and technology, which can be a barrier for new entrants.
  • Technical Expertise: A deep understanding of knitting technology and fabric properties is essential, making it challenging for new operators without the necessary expertise to enter the market.
  • Established Relationships: Existing manufacturers often have long-standing relationships with suppliers and customers, creating a barrier for new entrants trying to establish their market presence.

Business Models

  • Full-Service Manufacturer: These operators provide a complete range of services from fabric design to production, catering to specific client needs and often focusing on high-quality output.
  • Niche Fabric Producer: Some mills focus on producing specialized fabrics for specific markets, such as technical textiles, allowing them to command higher prices and reduce competition.

Operating Environment

  • Regulatory

    Level: Moderate
    Manufacturers must comply with various regulations related to labor, safety, and environmental standards, which can impact operational costs and practices.
  • Technology

    Level: High
    The industry utilizes advanced knitting technology and automation to enhance production efficiency and fabric quality, with ongoing investments in research and development.
  • Capital

    Level: Moderate
    While initial capital investment can be significant, ongoing operational costs are manageable, allowing for flexibility in scaling production based on market demand.

NAICS Code 313240-01 - Weft Knit Fabric Mills (Manufacturing)

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